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Zirconia

The Zirconia blocks that are produced for Stoneglass® substructures are isostatically pressed.

Copings, bridges, implant constructions and abutments are machined from densely sintered medical grade YTZP Zirconia.

Specifications: ISO 13356:1997
Composition: Yttria Partially Stabilised Zirconia
Colour: White Transparent Zirconia, Coloured Zirconia
Shades: See Zirconia Shade Tab Recommendations

White Transparent Zirconia and Coloured Zirconia: single crowns, bridges and implant constructions. Ideal in the anterior region and single copings can be 0.4mm for anterior work.

 

Zirconia Shade Tab Recommendations

White 0M 0M1 0M2        
Tab 0.5 1M0 1M1 1M2 5M1      
  A1 B1 C2        
Tab 1 2M1 2M2 2M3 2L1.5 2L2.5 2R1.5 2R2.5
  A2 B2 D2 C1      
Tab 2 3M1 3M2 3M3 3L1.5 3L2.5 3R1.5 3R2.5
  B3 C2 A3 A3.5 D3    
Tab 3 4M1 4M2 4M3 4L1.5 4L2.5 4R1.5 4R2.5
  B4 A4 C3 C4 D4    
Tab 4 5M2 5M3          
Tab 5              

 

Zirconia Indications

Product Minimum wall
thickness
Minimum connector
thickness
Abutment 1.0mm -
Bridge – Anterior 0.4mm 9mm2
Bridge – Posterior 0.6mm 10mm2
Cantilever Bridge – Anterior 0.4mm 8mm2
Cantilever Bridge – Posterior 0.6mm 10mm2
Coping – Anterior 0.4mm -
Coping – Posterior 0.6mm -
Pontic – Anterior 0.4mm 9mm2
Pontic – Posterior 0.4mm 10mm2
Veneers 0.3mm -

 

Zirconia Material Data Sheet

Designation

 

TZP-A

Components   ZrO2/Y2O3/Al2O3
Composition % 95/5/0.25
Density g/cm3 6.05
Open porosity % 0
Grainsize (mli) ?m 0.35
Hardness Vickers Hv 1200
Hardness Mohs   8
Compressive strength MPa 2000
Flexural strength MPa 1200
Young’s modulus GPa 210
Fracture toughness K1c MN/m3/2 8
Posson ratio - 0.31
Max. operating temperature °C 1000
Thermal expansion(20-1000°C) 10-6/K 10
Thermal conductivity W/mK 2.5
Specific heat J/kgK 500
Dielectric strength kV/mm -
Electrical resistivity (20°C/1000°C) ?cm -
Dielectric constant (100MHz) ? -
Dielectric loss factor tan? -
Shaping procedures:    
Isostatic pressing - X
Iron Oxide (WTZ) Nil -
Iron Oxide (CZ) Infiltrated -

 

What does Isostatic mean?

Isostatic presses are used for compressing powdered materials into shaped pre-forms or general products. There are two main types of isostatic presses; cold isostatic presses (CIP) that function at room temperature and hot isostatic presses (HIP) that function at elevated temperatures. Applications for these processes include consolidation of powdered metals, ceramics, carbides, composites, pharmaceuticals, carbon / graphite, ferrites, explosives, chemicals, foods, nuclear fuel or other materials into compact shapes. Cold pressed metals or ceramic powder compacts may require additional processing, such as sintering, to provide a finished part. Cold isostatic pressing is a compaction process by which powders are turned into include refractory nozzles, blocks, and crucibles; cemented carbides, isotropic graphite, ceramic insulators, tubes for special chemical applications, ferrites, metal filters, preforms, and plastic tubes and rods. The powder material is placed within a mold, and then placed into the CIP processing chamber. A liquid medium, often an oil-water mixture, is pumped in and pressurized on all sides to create a uniform product. The pressure with a CIP chamber may reach as high as 100,000 psi. CIP applications Advantages of cold isostatic presses include the creation of product with uniform density, which leads to a reduction of internal stresses, eliminating cracks, strains and laminations. They also press products that have a higher green strength which allows for close tolerances, complex shapes, and better machinability. In addition, the CIP process is relatively inexpensive. Separate styles of cold isostatic presses, are available for both industrial and laboratory applications. Specific CIP processes include wet bag processing (free molding), dry bag processing (fixed molding), and warm isostatic pressing (WIP).

Hot isostatic presses use an argon atmosphere or other gas mixtures heated up to 3000 degrees F and pressurized up to 100,000 psi to process powders and other materials into dense preformed metals, plastics and ceramics. Hot isostatic presses function by introducing gas into the HIP furnace and simultaneously increasing the temperature and pressure to add density to the materials being processed. Typical HIP applications include processing high performance ceramics, ferrites and cemented carbides, net-shape forming of nickel-base super alloy and titanium powders, compacting of high-speed tool steel, diffusion bonding of similar and dissimilar materials, and eliminating voids in aerospace castings. They can also be used to remove defects from castings and heat-treat creep damaged products. As with CIPs, hot isostatic presses are available in small batch laboratory styles, as well as, industrial or plant varieties for larger production needs.

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